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Back to Customer Replaceable Units

Back to SBC 5400 CRUs

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Sonus system is a 2U rack-mounted chassis. It can be front or center mounted in standard 19” wide racks, with options for 23” wide racks.

The The

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chassis accommodates following modules:

  • MotherboardOptional DSP base card (SPS100)
  • Up to two optional DSP expansion cards (SPS100DB)

The 

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chassis accommodates following modules:

  • Motherboard
  • Up to four DSP 25 modules or one DSP 20 module
  • four DSP 25 modules or one DSP 20 module
Note
Note

The chassis must be installed in adherence with the environmental specifications and power source requirements listed in Post Installation Checklist.

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Perform a Graceful Shutdown

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  1. Shutdown host power using BMC GUI Power Control.
  2. Shutdown BMC power [SSH to BMC console and execute shutdown -h now command].
  3. Unplug the various connections including the power from the system.
  4. Remove the power supplies and any DSP cards from the chassis.

    Note

    DSP cards can be removed only from SBC 5x10 series chassis.

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Check Physical Access to the Failed Chassis

Check Physical Access to the Failed Chassis

Perform the following checks on all Perform the following checks on all systems:

  1. Rack front and back doors are unlocked and can be opened.
  2. There is adequate space in front of the rack to pull the chassis out of the rack.
  3. The front bezel can be removed.
  4. There is adequate space to remove the chassis mounting screws.
  5. Space in front of the rack is free of cabling which would obstruct removal of the chassis.

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Check whether all cables connected to the failed chassis are labeled correctly with the corresponding port information for unique identification during the HW swap from the failed chassis to the new chassis, and correct as needed. Label the cables that are not labeled.

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Caption
0Figure
1SBC 5400 rear view

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Unpack the Container

Carefully remove the contents from the shipping container, and check each item for damage.

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is shipped with the items listed below. If any item is missing or damaged, contact your Sonus representative for support.

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Disconnect from AC Power Source

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  1. Turn off your local DC power source.
  2. Remove the Terminal connections.

Disconnect the Chassis

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Ground

The following procedure explains how to disconnect the chassis ground from the  the

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using a 7/16 inch wrench:

  1. Locate the chassis grounding studs on the back of the chassis.
  2. Remove the two hex nuts and four washers.
  3. Remove Ground Cable.
  4. Replace the two hex nuts and four washers.

For detailed information on disconnecting chassis groundFor detailed information on disconnecting chassis from grounding, refer to the section "Grounding  Chassis" in Connecting Power to SBC 5400 and Powering On.

For graceful shutdown of the system, refer to the section Graceful Shutdown of the System.

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Remove the SSD Hard Drive

To remove the SSD hard drive from the chassis, refer to SBC 5400 Solid State Drive.

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The SFPs are not the part of the new chassis delivery. Remove them before the chassis replacement and keep them in a secure place. To remove the SFPs from the chassis, refer to SBC 5400 SFPs.

Remove the Power Supplies

The power supplies are not a part of the chassis delivery as well. They must be removed and kept in a safe place until the chassis is replaced. To remove the AC and DC power supplies, refer to sections SBC 5000 Series 5400 AC Power Supply and SBC 5000 Series 5400 DC Power Supply.

Remove the DSP Cards from the Failed Chassis

This is applicable for SBC 5x10 series. For detailed information on removing the DSP cards, refer to the sections SBC 5x10 5400 DSP20 Module and SBC 5x10 5400 DSP25 Module.

Remove the Failed Chassis from the Rack

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  1. Disconnect the Rack Rear Support from the Rack Adapter Brackets by removing two Philips screws on each side of the . 

    Note

    Do not remove screws attaching the Rack Adapter Brackets to the rack until after removing the  chassis from the rack.

    Caption
    0Figure
    1Disconnecting Rack Adaptor Brackets

    _SBC_5000_Series_Chassis_Replacement_Images > attaching_rack_adapter_brackets.png" src="http://wiki.sonusnet.com/download/attachments/90031736/attaching_rack_adapter_brackets.png?version=3&modificationDate=1432186967000&api=v2" data-image-src="/download/attachments/90031736/attaching_rack_adapter_brackets.png?version=3&modificationDate=1432186967000&api=v2" data-unresolved-comment-count="0" data-linked-resource-id="90180327" data-linked-resource-version="3" data-linked-resource-type="attachment" data-linked-resource-default-alias="attaching_rack_adapter_brackets.png" data-base-url="http://wiki.sonusnet.com" data-linked-resource-content-type="image/png" data-linked-resource-container-id="90031736" data-linked-resource-container-version="5" data-location="SBC Core 5.0.x Documentation > _SBC_5000_Series_Chassis_Replacement_Images > attaching_rack_adapter_brackets.png" data-image-height="355" data-image-width="576" data-mce-src="http://wiki.sonusnet.com/download/attachments/90031736/attaching_rack_adapter_brackets.png?version=3&modificationDate=1432186967000&api=v2" width="450">

  2. Supporting the chassis from the bottom, remove the mounting hardware from the front rack ears. Slide the forward off the Rack Adapter Brackets. Remove the Rack Adapter brackets from the rack by removing the four rack mounting screws, two each side.

    Caption
    0Figure
    1Mounting brackets

    _SBC_5000_Series_Chassis_Replacement_Images > Mounting_brackets.png" src="http://wiki.sonusnet.com/download/attachments/90031736/Mounting_brackets.png?version=1&modificationDate=1428558488000&api=v2" data-image-src="/download/attachments/90031736/Mounting_brackets.png?version=1&modificationDate=1428558488000&api=v2" data-unresolved-comment-count="0" data-linked-resource-id="90180326" data-linked-resource-version="1" data-linked-resource-type="attachment" data-linked-resource-default-alias="Mounting_brackets.png" data-base-url="http://wiki.sonusnet.com" data-linked-resource-content-type="image/png" data-linked-resource-container-id="90031736" data-linked-resource-container-version="5" data-location="SBC Core 5.0.x Documentation > _SBC_5000_Series_Chassis_Replacement_Images > Mounting_brackets.png" data-image-height="201" data-image-width="590" data-mce-src="http://wiki.sonusnet.com/download/attachments/90031736/Mounting_brackets.png?version=1&modificationDate=1428558488000&api=v2">

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Install the New License

Note

The new license bundle must be applied on the currently standalone active system before powering on the replacement system with your SSD hard drive

Warning

The licenses must be applied on the standalone active system before bringing up the replacement system online.

The new license bundle must contain the new serial number from the replacement chassis. Call TAC to re-generate the license. The serial number of the new chassis is necessary to generate the license. This number can be found on the sticker behind the front Bezel. TAC generates the license once the RMA is submitted. 

Mount the New Chassis to the Rack

For details on rack mounting procedures, refer to Rack Mounting the SBC 5000 Series Chassis.

 Connect the Chassis to the Grounding

The following procedure explains how to connect the ground to the  using a 7/16 inch wrench:

  1. Locate the chassis grounding studs on the back of the chassis.
  2. Attach the two hole chassis ground lug PN 300-30016 to the  using two flat washers PN 510-00057, two split lock washers PN 510-00056, and two hex nuts PN 511-00046 as shown in the following figure.

    Caption
    0Figure
    1Chassis grounding lug location

    _5100_Hardware_Guide_Images > chassis_ground_lug.PNG" src="http://wiki.sonusnet.com/download/attachments/65579225/chassis_ground_lug.PNG?version=1&modificationDate=1370442511000&api=v2" data-image-src="/download/attachments/65579225/chassis_ground_lug.PNG?version=1&modificationDate=1370442511000&api=v2" data-unresolved-comment-count="0" data-linked-resource-id="65506882" data-linked-resource-version="1" data-linked-resource-type="attachment" data-linked-resource-default-alias="chassis_ground_lug.PNG" data-base-url="http://wiki.sonusnet.com" data-linked-resource-content-type="image/png" data-linked-resource-container-id="65579225" data-linked-resource-container-version="1" data-location="SBC 4.2.x Documentation > _5100_Hardware_Guide_Images > chassis_ground_lug.PNG" data-image-height="391" data-image-width="640" data-mce-src="http://wiki.sonusnet.com/download/attachments/65579225/chassis_ground_lug.PNG?version=1&modificationDate=1370442511000&api=v2" width="550">

Install the Power Supplies

Push both power supplies into the chassis until you hear a “click” sound.

For more information on installing the power supplies, refer to the sections SBC 5000 Series AC Power Supply and SBC 5000 Series DC Power Supply.

Install the SFPs

Push all SFPs into the chassis until you hear a “click” sound.

For more information on installing the SFPs, refer to the section SBC 5000 Series SFPs.

Install the SSD Hard Drive

The replacement chassis is shipped with a pre-installed SSD. When the chassis RMA is performed, customer receives the SSD with pre-installed older release. The procedure to install SSD hard drive to the chassis is:

SSD Received with new Chassis:

  1. Connect the BMC and Management cables. For detailed information, refer to section Plug the Cables Back
  2. Configure the BMC address.   
  3. Update the BMC Firmware. 
  4. Configure the Management port IP addresses. 

  5. Update the BIOS Firmware.
    For more information, see section Firmware Configuration and Upgrade.

     

    Note

    The data on your SSD drive can be corrupted if the BMC and BIOS versions do not correspond to the version.

  6. Power off the chassis.

 Insert the Original SSD:

  1. Power off the chassis.
  2. Dismount the SSD drive from the new chassis.
  3. Push your SSD hard drive into the chassis.
  4. Screw in the screw holding the hard drive.
  5. After the  is rack mounted and the drive is inserted, you must attach the front bezel to the  by aligning 4 ball studs located on the bezel assembly to the ball stud sockets located on the  chassis. Apply equal forward pressure to the four corners of the bezel assembly until each of the four corners “click-in”.
  6. Connect the power again. For detailed information, refer to the section Connecting to Power and Power on the Switch.
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Plug the Cables Back

Plug the required cables to the new chassis. Make sure all the cables are plugged in according to the labeling.

Note

The BMC/Management cables must be connected before upgrading the BIOS and BMC.

Note

The Packet cables must be connected once:

  1. The replacement system is completely configured (BIOS/BMC updated, original SSD inserted).
  2. The new license is already applied to the active SBC.

Connect to Power and Power on the Switch

The following procedure explains how to connect to the power and powering on the switch:

Connect to AC Power and Powering On

  1. Insert the end of the power cords to the  at the rear of the chassis as shown in this figure.
  2. Connect the supplied power cords to the local AC power source. 
  3. Turn on your local AC power source.

    Caption
    0Figure
    1Connecting the AC power supply

    _SBC_5000_Series_Chassis_Replacement_Images > Connecting_the_AC_Power_supply.png" src="http://wiki.sonusnet.com/download/attachments/90031736/Connecting_the_AC_Power_supply.png?version=1&modificationDate=1428564551000&api=v2" data-image-src="/download/attachments/90031736/Connecting_the_AC_Power_supply.png?version=1&modificationDate=1428564551000&api=v2" data-unresolved-comment-count="0" data-linked-resource-id="90180350" data-linked-resource-version="1" data-linked-resource-type="attachment" data-linked-resource-default-alias="Connecting_the_AC_Power_supply.png" data-base-url="http://wiki.sonusnet.com" data-linked-resource-content-type="image/png" data-linked-resource-container-id="90031736" data-linked-resource-container-version="5" data-location="SBC Core 5.0.x Documentation > _SBC_5000_Series_Chassis_Replacement_Images > Connecting_the_AC_Power_supply.png" data-image-height="325" data-image-width="369" data-mce-src="http://wiki.sonusnet.com/download/attachments/90031736/Connecting_the_AC_Power_supply.png?version=1&modificationDate=1428564551000&api=v2" width="350">

Connect to DC Power and Powering On

  1. Image Added

  2. Supporting the chassis from the bottom, remove the mounting hardware from the front rack ears. Slide the forward off the Rack Adapter Brackets. Remove the Rack Adapter brackets from the rack by removing the four rack mounting screws, two each side.

    Caption
    0Figure
    1Mounting brackets

    Image Added

Install the New License

Note

The new license bundle must be applied on the currently standalone active system before powering on the replacement system with your SSD hard drive

Warning

The licenses must be applied on the standalone active system before bringing up the replacement system online.

The new license bundle must contain the new serial number from the replacement chassis. Call TAC to re-generate the license. The serial number of the new chassis is necessary to generate the license. This number can be found on the sticker behind the front Bezel. TAC generates the license once the RMA is submitted.

Mount the New Chassis to the Rack

For details on rack mounting procedures, refer to Rack Mounting the SBC 5400 Chassis.

Connect the Chassis Ground

The following procedure explains how to connect the ground to the 

Spacevars
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using a 7/16 inch wrench:

  1. Locate the chassis grounding studs on the back of the chassis.
  2. Attach the two hole chassis ground lug PN 300-30016 to the  using two flat washers PN 510-00057, two split lock washers PN 510-00056, and two hex nuts PN 511-00046 as shown in the following figure.

    Caption
    0Figure
    1Chassis grounding lug location

    Image Added

Install the Power Supplies

Push both power supplies into the chassis until you hear a “click” sound.

For more information on installing the power supplies, refer to the sections SBC 5400 AC Power Supply and SBC 5400 DC Power Supply.

Install the SFPs

Push all SFPs into the chassis until you hear a “click” sound.

For more information on installing the SFPs, refer to the section SBC 5400 SFPs.

Install the SSD Hard Drive

The replacement chassis is shipped with a pre-installed SSD. When the chassis RMA is performed, customer receives the SSD with pre-installed older release. The procedure to install SSD hard drive to the chassis is:

SSD Received with new Chassis:

  1. Connect the BMC and Management cables. For detailed information, refer to section Plug the Cables Back
  2. Configure the BMC address.   
  3. Update the BMC Firmware. 
  4. Configure the Management port IP addresses. 

  5. Update the BIOS Firmware.
    For more information, see section Firmware Configuration and Upgrade.

     

    Note

    The data on your SSD drive can be corrupted if the BMC and BIOS versions do not correspond to the version.

  6. Power off the chassis.

 Insert the Original SSD:

  1. Power off the chassis.
  2. Dismount the SSD drive from the new chassis.
  3. Push your SSD hard drive into the chassis.
  4. Screw in the screw holding the hard drive.
  5. After the chassis is rack mounted and the drive is inserted, you must attach the front bezel to the  by aligning 4 ball studs located on the bezel assembly to the ball stud sockets located on the  chassis. Apply equal forward pressure to the four corners of the bezel assembly until each of the four corners “click-in”.
  6. Connect the power again. For detailed information, refer to the section Connecting to Power and Power on the Switch.

Plug the Cables Back

Plug the required cables to the new chassis. Make sure all the cables are plugged in according to the labeling.

Note

The BMC/Management cables must be connected before upgrading the BIOS and BMC.

Note

The Packet cables must be connected once:

  1. The replacement system is completely configured (BIOS/BMC updated, original SSD inserted).
  2. The new license is already applied to the active SBC.

Connect to Power and Power on the Switch

The following procedure explains how to connect to the power and powering on the switch:

Connect to AC Power and Powering On

  1. Insert the end of the power cords to the  at the rear of the chassis as shown in this figure.
  2. Connect the supplied power cords to the local AC power source. 
  3. Turn on your local AC power source.

    Caption
    0Figure
    1Connecting the AC power supply

    Image Added

Connect to DC Power and Powering On

  1.  Remove the clear plastic terminal cover and re-secure the cover once the following connections have been made, as shown in next figure.
    • Connect Chassis ground to the Green cable
    • Connect Return to the Black cable
    • Connect -48V to the Red cable
  2. Connect the supplied DC power cables to the local DC power source.
  3. Turn on your local DC power source.

    Caption
    0Figure
    1Connecting the DC power supply

    Image Added

  4.  Remove the clear plastic terminal cover and re-secure the cover once the following connections have been made, as shown in next figure.
    • Connect Chassis ground to the Green cable
    • Connect Return to the Black cable
    • Connect -48V to the Red cable
  5. Connect the supplied DC power cables to the local DC power source.
  6. Turn on your local DC power source.

    Caption
    0Figure
    1Connecting the DC power supply

    _SBC_5000_Series_Chassis_Replacement_Images > Connecting_the_DC_Power_supply.png" src="http://wiki.sonusnet.com/download/attachments/90031736/Connecting_the_DC_Power_supply.png?version=1&modificationDate=1428564569000&api=v2" data-image-src="/download/attachments/90031736/Connecting_the_DC_Power_supply.png?version=1&modificationDate=1428564569000&api=v2" data-unresolved-comment-count="0" data-linked-resource-id="90180351" data-linked-resource-version="1" data-linked-resource-type="attachment" data-linked-resource-default-alias="Connecting_the_DC_Power_supply.png" data-base-url="http://wiki.sonusnet.com" data-linked-resource-content-type="image/png" data-linked-resource-container-id="90031736" data-linked-resource-container-version="5" data-location="SBC Core 5.0.x Documentation > _SBC_5000_Series_Chassis_Replacement_Images > Connecting_the_DC_Power_supply.png" data-image-height="417" data-image-width="366" data-mce-src="http://wiki.sonusnet.com/download/attachments/90031736/Connecting_the_DC_Power_supply.png?version=1&modificationDate=1428564569000&api=v2" width="350">

Install the DSP Cards

This is applicable for SBC 5x10 series. For more information on DSP card installation, refer to the sections SBC 5x10 DSP20 Module and SBC 5x10 DSP25 Module.

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Module.

Firmware Configuration and Upgrade

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For details, refer to the section Configuring SBC 5400 BMC IP Address Via Serial Console or Configuring Launching the SBC 5400 BMC for Remote AccessConsole.

Verify the Platform Software on the New System

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For details, refer to the section Upgrading SBC 5000 Series Firmware .

Configure the MGMT IP Addresses

The new chassis does not have management IP addresses configured. To configure management IP address, refer to Configuring the Host Network Management InterfaceSBC 5400 Platform Management Network Settings.

Update the BIOS Firmware

The SBC application must be upgraded before using the old or the new SSD. For upgrading SBC application, refer to Upgrading SBC Application SoftwareFirmware.

Note

The BIOS firmware for is part of SBC application installation/upgrade package.

Note

Install/Upgrade any platform software and then install the application software on the replacement system. For details, refer to the section Installing SBC 5000 and 7000 Series 5400 Software.

Warning

An ISO (re-imaging) should be performed on every SBC received through Return Merchandise Authorization (RMA) process. To know more about re-installing ConnexIP OS, refer to :

  • Re-Installing ConnexIP Operating System for SBC 5000 Series
  • SBC 5400 - Re-Installing ConnexIP Operating System

    for SBC 7000 Series

    .

    Warning

    During installation of the application, the local host role must be carefully entered. The local host role depends on what the system (being replaced) was originally configured for.  For example if it was originally the active system. So the local host role must be configured as active.

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    For detailed information, refer to All - System.

    Using CLI

    The following commands must be executed to check the system status:

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    For details, refer to the section show table system.

    Note

    As part of the application install, the system will reboot. After reboot, the standby system starts to sync with the active system automatically. The sync process can take approximately 30 to 40 minutes. The sync and server status can be monitored through CLI/EMA/EMS on the active system.

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